Iirola zokuhambisa ibhantiziziqengqeleki ezisetyenziswa ngamaxesha aqhelekileyo ukuxhasa amacala asebenzayo nabuyayo ebhanti lokuhambisa.Ukwenziwa ngokuchanekileyo, ukufakwa ngokungqongqo kunye ne-roller ezigcinwe kakuhle ziyimfuneko ekusebenzeni kakuhle kunye nokusebenza kakuhle kwe-belt conveyor.Abavelisi be-GCS roller conveyorinokwenza ngokwezifiso ii-roller kuluhlu olubanzi lwee-diameters kwaye iimveliso zethu zinezakhiwo zokutywinwa ezikhethekileyo ukuze zifezekise ukugcinwa kwe-0 ngaphandle kwesidingo sokuphinda kufakwe i-lubrication.Idayamitha yerola, uyilo oluthweleyo, kunye neemfuno zokutywinwa zezona zinto ziphembelela ukuxhathisa ukungqubana.Ukukhethwa kwe-diameter ye-roller efanelekileyo kunye nokuthwala kunye nobukhulu be-shaft kusekelwe kuhlobo lwenkonzo, umthwalo omele uqhutywe, isantya sebhanti, kunye neemeko zokusebenza.Ukuba unayo nayiphi na imibuzo malunga nezisombululo zoyilo lwe-roller conveyor, nceda uzive ukhululekile ukuqhagamshelana neIgosa le-GCSkwaye siya kuba nenjineli yoyilo yerola yokuhambisa onayo onayo.

1. Ukuhlelwa kweesethi ze-roller.

Ngokomahluko, Iirola zokuthwala zixhasa ukuqhutywa komthwalo webhanti yokuhambisa kunye neeroli ezibuyiswayo zixhasa ukubuya okungenanto kwebhanti yokuhambisa.

1.1 Iisethi ze-Carrier roller.

Icala elithwala imithwalo yesethi ye-carrier roller ngokuqhelekileyo i-trough roller set, esetyenziselwa ukuthwala izinto eziphathekayo kunye nokuthintela ukuchithwa kunye nokungcolisa okanye ukulimaza ibhanti.Ngokuqhelekileyo, i-roller ye-carrier iquka i-2, 3, okanye i-5 rollers ecwangciswe kwi-grooved configuration, enokuthi yenziwe nge-groove angles ye-15 °, 20 °, 25 °, 30 °, 35 °, 40 °, 45 °, kunye 50 °.I-15-degree slotting angle ifumaneka kuphela kwii-roller slots ezimbini.Ukuba ezinye iimpawu ezikhethekileyo ziyafuneka, iiseti zomqengqelezi wempembelelo, iiseti zerola ezizilungelelanisa ngokuthe nkqo, kunye neeseti ezinqunyanyisiweyo zerola nazo zingasetyenziswa.

1.2 Buyisela iseti yerola.

I-return roller iseti, njengoko igama lithetha, i-roller iseti esetyenzisiweyo kwicala lokubuya kwebhanti, engabambi izinto eziphathekayo kodwa ixhasa ibhanti ukuya kwindawo yokuqala yokuhambisa.Ezi rollers zivame ukunqunyanyiswa ngaphantsi kwe-flange ephantsi ye-longitudinal beam exhasa i-carrier rollers.Kukhethwa ukuba kufakwe iirola zokubuya ukwenzela ukuba ukubuya kwebhanti kubonakale ngezantsi kwesakhelo sokuhambisa.Iiseti eziqhelekileyo zokubuyiswa kwe-roller ziseti zokubuyiswa kwe-return, i-Vee yohlobo lwe-return roller sets.Ukuzicoca iiseti zerola ezizicocayo kwaye uzibuyisela iiseti ezizilungelelanisayo.

2. Izithuba phakathi kweerola.

Izinto ekufuneka ziqwalaselwe xa ukhetha isithuba phakathi kweerola bubunzima bebhanti, ubunzima bezinto eziphathekayo, umlinganiselo womthwalo werola, i-roller sag, ubomi be-roller, ukukala kwebhanti, ukutsalwa kwebhanti, kunye neradiyasi ethe nkqo yegophe.Kuyilo kunye nokukhetha komthumeli jikelele, i-sag yebhanti ilinganiselwe kwi-2% ye-roller pitch kwi-tension encinci.Umda we-sag ngexesha lokuqalisa kunye nokumisa kwakhona kuqwalaselwa kukhetho olupheleleyo.Ukuba ibhanti eligobileyo eligqithileyo livumelekile ukuba lilayishe phakathi kweerola zomkhombe, izinto ezinokuphalala kumda webhanti.Ukukhetha i-pitch ye-roller efanelekileyo kunokunceda ekuphuculeni ukusebenza kakuhle komsebenzi wokuhambisa kunye nokuthintela ukuphuka ukuba kwenzeke.

2.1 Buyisela izithuba eziqengqelekayo:

Kukho imigangatho yesithuba esicetyiswayo esiqhelekileyo sokubuya kweerola zomsebenzi wokuhambisa ibhanti jikelele.Kwiibhanti ezinzima kunye nobubanzi be-1,200 mm okanye ngaphezulu, kucetyiswa ukuba isithuba se-return roller sinqunywe ngokusebenzisa ukulinganiswa komthwalo we-roller kunye nokuqwalaselwa kwe-belt sag.

2.1 Izithuba zeerola kwindawo yokulayisha.

Kwindawo yokulayisha, ukuhlukana kwee-roller kufuneka kugcine ibhande lizinzile kwaye ligcine ibhanti lidibanisa nomphetho we-rubber we-skirt yokulayisha kunye nobude bayo bonke.Ingqwalasela yokunyamekela kwisithuba se-roller kwindawo yokulayisha iya kunciphisa ukuvuza kwezinto phantsi kwe-skirt kunye nokunciphisa ukunxiba kwikhava yebhanti.Qaphela ukuba ukuba iimpembelelo ze-rollers zisetyenziselwa indawo yokulayisha, ukulinganiswa kwe-impact roller akufanele kube phezulu kunomgangatho oqhelekileyo we-roller.Ukuziqhelanisa okulungileyo kufuna ukuba izithuba zee-roller ezingaphantsi kwendawo yokulayisha kufuneka zivumele ubuninzi bomthwalo ukuba udibanise ibhanti phakathi kwee-roller.

2.3 Izithuba phakathi kweerola ezisecaleni kwepuli yomsila.

Njengoko umphetho webhanti usoluliwe ukusuka kwi-roller yokugqibela ebekwe kwi-pulley yomsila, ukuxinana kwi-edge yangaphandle kuyanda.Ukuba uxinzelelo kwi-belt edge ludlula umda we-elastic of the carcass, i-belt edge yoluliwe ngokusisigxina kwaye ikhokelela kubunzima bokuqeqeshwa kwebhanti.Ngakolunye uhlangothi, ukuba ngee-rollers zikude kakhulu kwi-pulley yomsila, ukuchitheka komthwalo kunokwenzeka.Umgama ubalulekile kutshintsho (utshintsho) ukusuka kumkhombe ukuya kwisimo esicaba.Ngokuxhomekeke kumgama wenguqu, enye, ezimbini, okanye ngaphezulu iirola zohlobo lwenguqu zingasetyenziselwa ukuxhasa ibhanti phakathi kwerola yokugqibela esemgangathweni kunye nepuli yomsila.Aba bangasebenziyo banokubekwa kwi-engile esisigxina okanye i-angle ephakathi ehlengahlengiswayo.

3. Ukukhethwa kweerola.

Umthengi unokugqiba ukuba luhlobo luni lwe-roller ukukhetha kwimeko yokusetyenziswa.Kukho imigangatho eyahlukeneyo kwishishini le-roller kwaye kulula ukugweba umgangatho weerola ngokwale migangatho, abavelisi be-roller ye-GCS banokwenza ii-rollers kwimigangatho eyahlukeneyo yelizwe, ngoko ke nceda ukhululeke ukuqhagamshelana nathi ukuba ufuna.

3.1 Amanqaku kunye nobomi be-roller.

Ubomi benkonzo ye-roller bugqitywe ngokudityaniswa kwezinto ezifana nezitywina, iibheringi, ubukhulu beqokobhe, isantya sebhanti, ubungakanani bebhloko / ubuninzi bezinto eziphathekayo, ukugcinwa, okusingqongileyo, ubushushu, kunye noluhlu olufanelekileyo lwe-CEMA lwe-roller ukusingatha i-roller ephezulu ebalwayo. umthwalo.Nangona ubomi benkonzo obunobomi busoloko busetyenziswa njengophawu lobomi benkonzo yobuvila, kufanele kuqatshelwe ukuba iimpembelelo zezinye izinto eziguquguqukayo (umz. ukusebenza kwetywina) kunokubaluleka ngakumbi kuneebheringi ekumiseleni ubomi bokuvila.Nangona kunjalo, njengoko ukulinganiswa kokuthwala kukuphela kokuguquguqukayo apho iimvavanyo zebhubhoratri zibonelela ngexabiso eliqhelekileyo, i-CEMA isebenzisa iibheringi kubomi benkonzo yee-roller.

3.2 Uhlobo lwempahla yeerola.

Ngokuxhomekeke kwimeko yokusetyenziswa, kusetyenziswa izinto ezahlukeneyo, ezifana ne-PU, i-HDPE, i-Q235 ye-carbon steel, kunye nensimbi engenasici.Ukufezekisa ukuchasana nobushushu obuphezulu, ukuxhathisa kwe-corrosion, kunye ne-flame retardant effect, sihlala sisebenzisa izinto ezithile zeerola.

3.3 Umthwalo weerola.

Ukukhetha iklasi ye-CEMA echanekileyo (uchungechunge) lwe-roller, kuyimfuneko ukubala umthwalo ojikelezayo.Imithwalo ye-roller iya kubalwa kwincopho okanye iimeko eziphezulu.Ukongeza kokungahambi kakuhle kwesakhiwo, umyili webhanti kufuneka aphande ngokucokisekileyo zonke iimeko ezichaphazelekayo ekubaleni umthwalo ongafanelekanga (IML) we-rollers.Ukuphambuka ekuphakameni kwee-roller phakathi kwee-roller ezimiselweyo eziqhelekileyo kunye ne-spherical rollers (okanye ezinye iindidi ezikhethekileyo zee-roller) kufuneka ziqwalaselwe ngokukhethwa koluhlu lwe-roller okanye ngokulawulwa koyilo lokuhambisa kunye nokufakwa.

3.4 Isantya sebhanti.

Isantya sebhanti sichaphazela ubomi benkonzo obulindelekileyo.Nangona kunjalo, isantya esifanelekileyo sokuhambisa ibhanti sikwaxhomekeke kwiimpawu zezinto eziza kuhanjiswa, umthamo ofunekayo, kunye noxinzelelo lwebhanti olusetyenziswayo.Ubomi bokuzala (L10) buxhomekeke kwinani leenguqu zezindlu ezithwele.Isantya esikhawulezayo sebhanti, kokukhona revolutions ngomzuzu kwaye ngoko ke ubomi bufutshane kwinani elinikiweyo le revolutions.Zonke iireyithingi zobomi ze-CEMA L10 zisekelwe kwi-500 rpm.

3.5 Idayamitha yerola.

Kwisantya esinikiweyo sebhanti, ukusebenzisa i-rola enkulu yedayamitha kuya kwandisa iibheringi ezingasebenziyo.Ukongezelela, ngenxa yesantya esincinci, ii-roller ezinkulu ezinobubanzi zinonxibelelwano oluncinci kunye nebhanti kwaye ngoko ke ukugqoka kuncinci kwizindlu kunye nobomi obuninzi.