Indima yeiirola zokuhambisa idlerkukuxhasa ibhanti lokuhambisa kunye nobunzima bezinto eziphathekayo.Ukusebenza kwee-roller kufuneka kuguquguquke kwaye kuthembeke.Ukunciphisa ukungqubuzana phakathi kwebhanti yokuhambisa kunye ne-roller kudlala indima ephambili kubomi bebhanti yokuhambisa, eyenza ngaphezu kwe-25% yeendleko ezipheleleyo zomthumeli.Nangona i-roller iyingxenye encinci yokuhambisa ibhanti kunye nesakhiwo asinzima, akulula ukwenza i-rollers ephezulu.

Ezi ndlela zilandelayo zisetyenziselwa ukugweba ukulunga kwee-roller: ubungakanani be-radial run out of rollers;ukuguquguquka kwee-roller;kunye nesixa se-axial yokuphuma.

Kwanobona matshini basisiseko bomzi-mveliso kufuneka benziwe ndaweni ithile.Ezi zithuthi zerola zenziwa kusetyenziswa iilaser kunye neesarha zebhendi.

Umgca wokucwangcisa umbhobho

Iityhubhu ezigqithisiweyo ezihlolisisiweyo zondliwa kumatshini wokwenza umbhobho ozenzekelayo.Emva kokuba ityhubhu inqunyulwe, i-double side stop is counterbored kwaye i-high-pressure gas isusa iitshiphu zentsimbi kunye nokungcola ngaphakathi kwityhubhu.

Ukucutshungulwa kwesikhumba somqulu, zombini ingaphakathi nangaphandle lithatha umphezulu wesikhumba somqulu kunye nenxalenye ehambelanayo yokufaka i-inlay yendibano yesihlalo esithweleyo iqhutyelwa phantsi kwemeko yokuqinisekiswa kwenkqubo echanekileyo, kwaye ukuqhutyelwa phambili kugqitywe ngexesha elinye. indawo enye yokubeka kunye nokusetyenzwa kwamanqaku amaninzi.

I-Welding-assembly-inspection line for rollers

Lo mgca uqhagamshelwe ngokuthe ngqo kumgca wokusetyenzwa kwetyhubhu enyukayo, siyila izixhobo ezikhethekileyo zezixhobo, samkele indlela yokuhlanganisana ngokuthe ngqo kunye nereferensi yokubeka, ukondla i-shaft, kwaye ucinezele ekuthwaleni, ngokulandelayo, thatha ububanzi obungaphandle beziphelo zombini. i-shaft roll njengereferensi, kunye nokubeka ngokuthe ngqo kunye ne-weld kunye nobubanzi obungaphandle bomzimba wetyhubhu, oqinisekisa ukuchaneka kwe-shaft kunye nokuchaneka kwesixhobo sokulungiswa kwesixhobo, kwaye ushukumise impazamo eqokelelweyo ebangelwa yindlela yamalungu amaninzi ahlanganisana. ngokulandelelana kunye nokubeka inyathelo ngesinyathelo, esiqhele ukusetyenziswa kwindibano yomqulu.Oku kuqinisekisa ukuchaneka kwee-roller zokugqibela.Emva kwe-welding, igrisi ijojowe, isitywina sicinezelwe, kwaye i-snap ring ihlanganiswe.Zonke iinkqubo zendibano ezingentla zigqitywe ngumgca wendibano, kwaye ukuvavanywa kwe-radial runout kunye nokumelana nokujikeleza kwee-roller kugqitywe ngumgca wokuvavanya.Ii-roller ezivavanyiweyo zifakwe ngokuchaneka okuphezulu, uxinzelelo oluphantsi lwangaphakathi, ukuchasana okujikelezayo okuphantsi kwee-rollers, kunye nomgangatho ozinzile, ukuphepha ngokufanelekileyo impazamo kunye nokungazinzi okwenziwa ngumsebenzi wezandla, kwaye ubomi benkonzo ye-roller buphuculwe kakhulu.

Umgaqo wokusebenza

Iumenzi we-rollerI-GCS iya kuvelisa izihlalo ezimbini ezithwele kuzo zombini iziphelo ze-roller shaft ngomatshini okanye ukugaya ukuvelisa i-shaft diameters kunye nokunyamezela kwee-microns ezimbalwa, ilungiselela iziphelo ze-roller shaft ngokuchanekileyo kakhulu ukuhambelana ne-bore / i-diameter yangaphakathi ye-bearing efunekayo.

Ngokufanayo, imikhono holo ngaphakathi mandrels iziko ezimbini ezichaseneyo esanda ukuyilwa weld intloko die zichaneke kakhulu ngomatshini ukuvelisa ubukhulu echanekileyo kakhulu ngaphakathi.Le idayamitha yangaphakathi ikwanedayamitha engaphandle yokunyamezelana kweemicrons ezimbalwa ukuya kwiziphelo ezibini ezilungisiweyo zeshafti yomqulu.Ukongeza, i-axes ezimbini iziko mandrels ezimbini ezichaseneyo zilungelelaniswe ngokuchanekileyo kakhulu omnye komnye ngeenxa umbindi welder welder xa ukuwelda kumiselwe (i-lasers ngoku zisetyenziswa ngokuqhelekileyo kule njongo).

Ukuthwala isihlalo;umgca wokuhlanganisa isitampu

Uluhlu olupholileyo lufakwe kumgca ngenkqubo yokukhonza ngokuzenzekelayo kwaye iqhutywe ngokuqhubekayo kwaye yenziwe ngokusebenzisa i-8 presses.Nganye: i-press ixhunyiwe ngokuhambisa ii-manipulators ukuze kuqinisekiswe amandla okuvelisa ngokufanelekileyo kunye nozinzile.Zonke zithatha i-stamping ephuma kumazwe angaphandle ifa kwaye ifakwe ngaphandle kwentsimbi epholileyo eqengqelekayo ukwenzela ukuba ukunyamezela kwedayamitha yangaphakathi yesihlalo sokuthwala kugcinwe ngaphakathi kwe-0.019mm, engaphantsi kakhulu komgangatho wesizwe we-O.04mm.

Ngokunciphisa isantya sokunyathela, ukunyathela amandla, ukusetyenziswa kwegrisi, kunye nezinye izikhombisi zokwandisa ulawulo lokuncitshiswa kobukhulu beplate ngexesha lenkqubo ye-calendering, iimfuno zamandla zesitulo sokuthwala ziqinisekisiwe.Kwiimeko zokusebenza ezishushu nezifumileyo, kufuneka: sigximfize isitulo sokuthwala esigqityiweyo kodwa kunye nonyango lwephosphate ukuze siphucule isakhono sokuchasa umhlwa.

Ukuthwala umgca wokucwangcisa isihlalo

Izindlu ezithweleyo ezigqitywe ngesitampu kufuneka zilungiswe kakuhle ngumatshini wokulungisa ukuze kuphuculwe ukuchaneka kwawo komda wangaphandle kwaye kuhlangatyezwane neemfuno zonyamezelo lwe-inner stop fit kunye netyhubhu, eyinto yokuphazamiseka ngokuhambelana nenkqubo yokuhlanganisana kwaye inokuthintela ngokufanelekileyo iingxaki zokubeka indawo ezingachanekanga ezibangelwa kucoceko oluqhelekileyo olusetyenziswa ngabanye abavelisi.Emva kokujika ngokuchanekileyo, isihlalo esithwalayo sicinezelwa ngokuzenzekelayo kwisiqwenga esinye kunye nesitya sokutya njengendibano kwaye sidluliselwe kumgca wendibano ye-welding roll.Ngokubeka indawo echanekileyo, kunye nokudibanisa kwangaphambili kwesihlalo sokuthwala kunye nesigxina, ukuchaneka okuphezulu kwe-welding kuqinisekisa ngokufanelekileyo imfuno ye-coaxiality yee-roller kwaye kunciphisa kakhulu uxinzelelo lwangaphakathi kunye ne-welding heat deformation eyenziwe kwindibano.

Umgca wokutshiza weShaft

Intsimbi ejikelezileyo epholileyo enomgangatho ophezulu wokuchaneka isetyenziswa njengesixhobo se-shaft.Izinto ze-shaft zinqunywe kubude obumiselweyo, zondliwa kwindawo yokudibanisa, kwaye emva koko umngxuma ophakathi ubethelwa, kwaye i-groove ye-ring clamping iguqulwe.Yonke le nkqubo igqityezelwa ngokuzenzekelayo kwisikhululo esinye ukwenzela ukuba impazamo eqokelelweyo ebangelwa kukubamba ngokuphindaphindiweyo ingabi nkulu kakhulu.Isixhobo sithatha indawo yokubeka indawo kunye nendlela yokuvelisa amanqaku amaninzi, ethintela impazamo eqokelelweyo ebangelwa yi-clamping eninzi kunye nokubekwa, kwaye i-coaxiality kunye ne-cylindricity ingcono kunamanye amashishini.

Tshaza umgca wokomisa ipeyinti

Emva konyango olungaphezulu olunjengokususwa kothuthu kunye nokususwa kweoyile, iirola ezichongiweyo zingena kumatshini wokufaka umxokelelwane, isixhobo sokuvelisa i-electrostatic, kunye netshaneli yokupeyinta yokutshiza.Ukugquma komhlaba kugqitywe ngokutshiza kwe-electrostatic kunye nomgca wokomisa owenziwe ngezixhobo zokomisa.Ipeyinti esetyenziselwa i-roller yongezwa ngamacandelo achasene ne-rust, kwaye ifilimu yepeyinti eyenziwe emva kokumisa inzima.Iyakwazi ukumelana namanzi, i-oyile, kunye ne-asidi, inonamathela olomeleleyo, intle kwaye igqwesile, kwaye ifanelekile kwiimeko ezahlukeneyo zokusebenza.